Wire EDM

Wire EDM, or Wire Electrical Discharge Machining, is a cutting-edge manufacturing process that uses a thin, electrically charged wire to cut and shape metal. This method allows for the creation of complex parts with incredibly tight tolerances. It's a go-to technology in industries where precision is key, such as aerospace, medical devices, and electronics.

In simple terms, imagine being able to cut through hard metals like titanium or tungsten with the precision of a laser. That's the kind of accuracy Wire EDM offers, making it essential for producing intricate components where every tiny detail matters.

How Wire EDM works

Imagine a wire that never actually touches what it's cutting. Instead, it uses tiny sparks to precisely remove bits of metal. That's how Wire EDM works. The wire creates electrical discharges (sparks) that erode the metal, shaping it into the exact form needed without any physical contact.

Because the process is non-contact, there's no mechanical stress on the workpiece, which means you get incredibly fine tolerances and exceptional surface finishes. The workpiece is submerged in a special fluid that cools it down and washes away debris, keeping everything smooth and precise.

Sodick's Wire EDM machines are designed with top-of-the-line components: advanced power supplies, precise wire feed systems, a sturdy worktable, a reliable dielectric system, and state-of-the-art control units. All these features come together to ensure you get perfect cuts every time.

Types of Wire EDM machines

When precision matters, Sodick’s Wire Cut EDM machines stand out.

Our range includes the ALC Series, AQ Series, AP Series, and VN Series, each designed to meet the highest standards of accuracy and efficiency.

Whether you're creating high-precision aerospace components or delicate medical devices, Sodick has the perfect solution for your needs:

• ALC Series: Ideal for intricate parts and superior surface finishes.

• AQ Series: Perfect for large-scale, high-precision tasks.

• AP Series: Compact yet powerful for small, precise parts.

• VN Series: Cost-effective precision for a wide range of applications.

No matter what your project demands, Sodick’s Wire EDM machines provide the reliability and accuracy you need to achieve exceptional results.

ALC Series

ALC400G iG+E

If you need exceptional precision, the ALC400G iG+E is your go-to machine. It offers high-speed cutting and superior surface finishes, making it perfect for intricate components. With advanced linear motor technology and the Sodick Motion Controller (K-SMC), you get precise control and high performance.

​​ALC600GH

For those working on complex, high-volume production, the ALC600GH is ideal. It has a larger work area and features automatic wire threading (AWT) to maximise uptime and productivity, ensuring consistent performance with its linear motor technology.

ALC600G iG+E

Versatility and precision come together in the ALC600G iG+E. This model is great for various applications, delivering reliable performance and excellent surface quality. Its cutting-edge generator technology ensures optimal energy efficiency and precision.

ALC400P iG+E

The ALC400P iG+E is a smaller model that's perfect for detailed work requiring high accuracy. It's designed for demanding precision tasks and includes thermal compensation systems to maintain accuracy under different conditions.

ALC600P iG+E

The ALC600P iG+E is your reliable partner for medium to large workpieces. It offers faster cutting speeds and high precision, all while focusing on efficiency and reliability. Plus, it comes with smart software solutions to make sure your process is always under control

ALC800G iG+E

Need to tackle heavy-duty tasks? The ALC800G iG+E is built for the job. It effortlessly handles large workpieces with precision and quality. With advanced automation options, this machine makes your operations smoother and more efficient.

ALC800GH

For big projects that need a lot of space, the ALC800GH is a perfect fit. This high-performance machine ensures accuracy and productivity, even for large-scale work. It also features versatile workpiece handling and eco-friendly designs to help reduce your environmental impact.

AQ Series

AQ900L Premium

If you’re working on large-scale, high-precision tasks, the AQ900L Premium is the model for you. It boasts a spacious work area and advanced features to ensure superior performance. With Sodick's intelligent software, you get optimised operations and real-time monitoring, making your job easier and more efficient.

AQ1200L Premium

For even bigger projects, the AQ1200L Premium offers exceptional accuracy and reliability. This model is perfect for heavy-duty manufacturing, featuring a thermal compensation system that keeps precision consistent, no matter the conditions.

AQ1500L Premium

The AQ1500L Premium is the largest in the AQ series, designed for maximum capacity and precision. It’s perfect for the most demanding industrial applications, integrating high-speed cutting capabilities to help you reduce production times without sacrificing quality.

AP Series

AP250L Premium

The AP250L Premium is compact yet incredibly powerful, making it perfect for small, high-precision parts. You’ll love the excellent control and exceptional accuracy it offers. With automatic wire threading (AWT), it ensures continuous operation, boosting your efficiency. Plus, if you have specific needs, you can opt for the 0.03 mm diameter wire to meet exacting requirements.

VN Series

VN400Q

If you’re looking for cost-effective precision, the VN400Q is your go-to machine. It’s ideal for high-accuracy tasks while keeping production efficient and reliable. Thanks to the Sodick Motion Controller (K-SMC), you get advanced control for all your projects.

VN600Q

The VN600Q combines precision with versatility, offering a larger work area to handle a wide range of applications. It also features eco-friendly designs to help you minimise your environmental impact, making it a smart choice for both your business and the planet.

Applications of Wire EDM

Wire EDM is more than a manufacturing process—it's the key to unlocking precision across various industries. Here's how it makes a difference:

Aerospace: achieve flight-ready precision
In the aerospace industry, precision is non-negotiable. Wire EDM allows engineers to create complex engine parts and turbine blades with micrometre accuracy. These components must withstand extreme conditions, and our technology means they do.

Automotive: drive innovation
For automotive manufacturers, every detail matters. Wire EDM is essential for producing intricate parts like fuel injectors and transmission components, delivering top performance and safety.

Medical Equipment: enhance lives with accuracy
Precision is critical in the medical field. Wire EDM allows for the creation of exact components for implants and surgical instruments. Our technology helps save lives by ensuring these tools meet stringent standards.

Tool and Die Making: craft complex moulds
Wire EDM is perfect for producing complex moulds and dies. The tool and die industry depends on our machines' ability to produce high-accuracy, intricate designs essential for various manufacturing processes.

Electronics and Semiconductor: power modern devices
Precision is paramount in electronics. Wire EDM creates intricate semiconductor components with tight tolerances and fine features. This technology is essential for the devices that power our modern world.

Ready to see how Wire EDM can help you achieve your manufacturing goals? Contact us today to learn more about our cutting-edge technology.

Discover Sodick EU Wire EDM Solutions

Sodick EU is at the forefront of Wire EDM innovation. Our machines are equipped with cutting-edge technology and backed by decades of expertise and customer success.

• Our Patented Linear Motor Drive delivers unmatched accuracy and longevity.

• Our Intelligent Q3vic software simplifies operations with user-friendly controls and advanced features.

• Our Customer-Centric Design ensures ease of maintenance and maximum uptime.